Tag Archives: Machining

Final Details

We have a long list of things to accomplish before packing up for competition.  Thankfully most of these tasks are small, and have already been started or at least assigned to people. armourWe’re making armour to hold sponsor logos…armour…it is so important to thank everyone for all they have done to get us to this point in the season.  componentsWhile shooter testing continued, some last minute components were being machined at Transformix engineering.weightFingers crossed we’ll be able to add these 1.55lbs to the robot, and that the part will work as intended!  Thursday’s moments of unbagging the robot will be dramatic and busy indeed, as we will need to attach various things, and modify various things before heading for inspection.

It’s an all-hands-on-deck meeting Tuesday after school to load up the trailer for competition, and check off everything on our list.  T-Shirts should be ready for pick up as well.

Day 36: Things are Picking Up!

Today we put things together.  Not only did we complete and submit the Chairman’s report, but we also picked up a ball with our intake system!  Our robot designs are slowly becoming real.  It will be exciting to see the final touches get added in the coming days.  Until then, here’s a close up look at some of the components of our robot.

components components
components components

A lot of machining was done today at Transformix Engineering.  machiningWe’d like to thank Allan for doing such a great job for us.new friendsThis afternoon we were excited to see our new friends, the leaders from the Pathfinder group that we visited yesterday!  They came to see our robot and have a look around.  We hope to arrange a visit for their pathfinder group in the spring.robot demoWe had more visitors this evening when our school hosted Grade 8 information night.  Many grade 8 students toured our room and saw our 2009 robot on display in the library.  We’re always game to show off our robot to an enthusiastic crowd!

K-Bots: be sure to sign your waiver so you can join us at Transformix Plant 2 Warehouse this weekend.

Day 35: Valentines, LEGO and Kare-Bots with Pathfinders

Happy Valentines Day from K-Botics.  Thanks so much to the W.A.F.F.L.E.S. for bringing us some treats.  They were really good, and so creative!valentinesWe worked hard today putting more pieces onto our robot.  Wheels are turning, and other components get added each day.robotThanks so much to Bruce at Transformix for all of the machining support this past week.drive tryoutOutside in the hallway we continued our driver tryouts.  Thanks to all who tried out for driver and operator this season.  A list of competition roles will be posted soon.valentinesWe had so many treats today!  Thanks so much to our supportive parents who take care of us so well.  MikeThanks also to Mike for coming to visit us today.  It’s always great to see members of our big purple family come back to lend their support during build season. demoThis evening a small group of K-Bots went to a local Pathfinders meeting to do a workshop using LEGO robotics and to also teach them how to knit.LEGOThe LEGO robotics portion included putting together a robot and also programming it.LEGO demoAfter a short time we had little robots spinning around and singing songs.knitting lessonKnitters on the other side of the room were hard at work learning the skills of casting on, knitting and casting off.  It takes great focus to get all of the steps in order!focusMany thanks to the girls and their leaders for agreeing to make some Kare-bots for us.cookiesMany thanks also for the gift of girl guide cookies!!

Day 31: Putting It All Together

Today we were excited to welcome the CKWS news into our workspace.  We showed what we’ve been working on, and what a finished robot has looked like in the past.on the newsSome of our team were interviewed.  We’re thankful for our media training sessions.  CKWS will be filming again on Bag and Tag day, Feb. 21st at the warehouse at midnight.  It will be exciting to see ourselves on TV, but we’ll have to wait until after the 21st! interviewMany projects got worked on today.  Chains are now adjusted…chainSupport plates have been made…battery mountGear boxes have been assembled…gear boxMotors are now on our chassis…motorsAnd the wiring is in full swing.wiringAs in years past, we’re making an electrical box to house our components.  We’re getting fancy with colour coding this year.  The electrical box will be very pretty!electrical boxOur whole robot will be very pretty this year.  We can’t wait to see it in its final state.  For now, we will be satisfied to admire the CAD on the computer screen.  Families and friends are always impressed to see what we’ve been up to.  Please feel free to drop by and have a look!our designWe’re continuing to work hard, making parts and assembling our robot.  Safety is very important–we all wear safety glasses in the back of our workspace.safe cuttingSome of us even wear them when we go for dinner!  safe at dinnerWe’re starting a new fashion trend.

K-Bots: We’re meeting this weekend on Saturday and Sunday.  This is a very critical weekend.  We need all hands on deck to assemble the robot pieces.  Be here, be positive, be productive, and be safe!

We also want to emphasize the importance of cleaning up!!apron of doomIf you do not clean up, you’ll have to wear the “apron of doom”

Day 30: The Calm Before The Storm

Today we got some more machining and welding done on our parts.  Before we know it, we’ll have all of the pieces, and have to scramble to put it together.filingWith more welding comes more filing–It will be an exciting day when all of these pieces form a robot!bumpersOur bumpers got their angle today…tensionOur chains are being tensioned…chairman'sOur chairman’s team had a brainstorming session…programmersOur programmers worked hard on getting the vision system working, and also getting our old robot for try-outs ready to drive in various configurations.super-top-secretOur super-top-secret project is continuing to grow larger every day…bending…and we’re bending a whole lot of Lexan.  little fingersWe’ve got some little jobs around here perfect for some little fingers!  We’re glad to have little friends come and work with. big purple hugsAlthough our team is feeling the time crunch, we’re still looking out for each other.  There’s always time for a hug!

Day 29: Have you met Chain Man?

Today we finished up some loose ends with our Chairman’s essay.  The deadline for Chairman’s and for some scholarships is quickly approaching.chain manMeet chain-man, a new friend of our team.  Chain-man was created when we dismantled our drive train for what must be the 10th time.  Each time we reassemble it, we realize that something’s missing.  We’re getting a lot of practice which will be very valuable for our pit crew!measuringOur team has no machine shop access at school, so we’ve had to get lots of work done via our sponsors.  We want to thank Transformix Engineering, one of our gold level sponsors,  for helping us out with machining and welding today.  We do have access to a bending machine at school, and we’ve been working with Lexan to make various robot parts.  We need to carefully lay out the pieces, then cut them out.filingAfter we cut the Lexan, we need to file it smooth, and then we put it in the bender.planningWe’re working also on our electrical system.  Thanks to Kraftwerk for bending our electrical box for us this year.  We’ll be installing our components and wiring things over the next few days.dessertWe’re grateful to parents and families who continue to support us as we work long hours building robots.  Tonight we were fueled by quiche and ice cream sandwiches.  Delicious!

We’re looking forward to another productive day tomorrow.

Day 28: Filing and Smiling

Today we worked hard on a variety of tasks.  Some of us worked with sheet metal, laying out our parts according to their drawings.measuringOthers worked on soldering components onto the new circuit boards that came in the mail from our sponsor Advanced Circuits.circuit boardsWe’re excited to have our name on our circuit boards!circuit boardsOn the other side of the room, we knitted away on our top secret knitting project.  Little by little, it is growing, thanks to the efforts of many knitters!knittingMore machining was done today at Queen’s University.  We’re thankful to Queen’s for helping us get all of our machining done in such a short time.new partsOf course, when we have new parts, there’s going to be a lot of filing.  Some of us are experts at filing!

filing

Filing and Smiling

We’re working on assembling our chassis and getting wheels turning.  To do this, we needed to get our chains the right length.  Thank goodness for our pre-season chain lessons!breaking chainWe cut pieces today for welding projects tomorrow.  It takes a lot of planning to have everything done on time to be put together.cuttingAll systems are important. We don’t want to forget pneumatics!  We’re investigating what parts we have, and what parts we need.pneumaticsTo help with our research, we examined the pneumatics from last year’s robot.revisiting the pastDespite the long hours and the chaos of week 5, we’re still smiling!It’s Remi’s birthday.  He’s smiling too!

happy birthday

Happy Birthday Remi

Day 27: Welded!

Many thanks to all who have been working to help us get our chassis welded together!

welded

We spent time filing down the weld surface to make it nice and smooth.  filingWe put duct tape on the aluminum to make sure we didn’t file away our robot!filingWith wheels and sprockets on, we attached our chain.chainPretty soon, this robot’s going to be driving!filingWe’re working hard to get all the needed parts to fit nicely within the frame.  Sometimes those parts need a bit of filing too.power toolsSome of the parts needed a little bit more work.  A few sparks flew!electricalIn other news, our circuit boards arrived from Advanced Circuits, so we got straight to work soldering on various components.circuit boardsIt’s precision work, but when done with friends, the assembly line process is lots of fun.bendingAnother fun job is bending Lexan.  We worked with a heat gun and bent various robot parts.  It takes a lot of muscle power to make bends with large pieces.programmingProgrammers are working hard with the cameras and other sensors.  We’re all going to be excited to get our hands on the 2012 robot to test out the code for real!drive testingFor now, we’re using our 2010 robot for drive testing.  We are dealing with a real opportunity for trouble shooting as we often need to fix bits and pieces.dinnerWe want to thank our school principal for the wonderful pizza dinner.  It’s great to have such support from our school community.tweedleAfter a long day of machining, our trusty mentors need some well deserved nap time.  We might need to make our nest again soon.

tweedle in a nest

remember this?

We also want to thank Richard, from Transformix for coming out to chat about our progress, and help us along.  We appreciate the support of our sponsors.TransformixIt’s going to be a long day tomorrow.  Be prepared to stay late.  We’ll see tomorrow if we need to do that.

Day 26: Productivity!

Today we worked really hard, because there were lots of jobs to do!working hardWe cheeseholed lots of metal…cheeseholes…then we deburred and filed everything so nobody gets cut.filingWe greased up some gears…gears…then we reassembled the gears, with the help from a video.gear boxThe case was cheeseholed too, so we had to tape it up so nothing will get in.cheeseholedSome of us started to work on our electrical box.electrical boxWhile others did some physics.

physics

Look JNo, it's cantlievered!

For a while it was getting pretty loud in the back of our room!loudOut in the hallway we continued to work on bumper painting.bumpersPainting is exhausting work!nap timeWe were happy to share our workspace today with the Cyberfalcons FIRST team 3710 who brought a really cool piece of metal to show us!
cyberfalconsIt is so exciting for us to get our hands on the tools and start to make all the little pieces come together.  It will be a very busy week.  We may work later on Tuesday to assemble some major pieces of our robot.

K-Bots:  Please fill in the competition roles form to indicate what you’d be interested in doing at competition.

Note:  Testing for Drivers/Operators/Human Players includes skill with the robot/ball AND understanding the rules of the game.  Time to study!

Day 25: While We Wait

Today we got caught up on some little jobs.  We’re still waiting for our machining to be finished, and for our welding to be done.  In the mean time, we painted more bumper numbers… bumpers…looked online for teaser videos to see how others are approaching the competition….videosWe worked with programming some more…programmingAnd, while all this was happening, part of our team met with CanAssist to get feedback on our Kare-bots initiative.  We were glad of the good ideas our discussions produced, and we’ll be talking with them again in the near future to discuss details.drilling holesWe machined a few parts today.  working hardMost of our cheeseholes are now complete!

cheeseholes

work in progress

Things wrapped up a little early this evening, but we’ll be back on track again tomorrow.